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The Hummer H1 Build Project - Page 5

STEP 5
WORKING ON THE DRIVETRAIN

We started sizing up the truck for wheels and tires. One good piece of advice is that 15" rims will not fit on a new style 2000 chevy truck. The brake calipers in the rear are too large.

The rear floor was remade and welded into place. The engine compartment was cleaned and prepped. The stock chevy pickup dash board supports are fitted into the passenger compartment. To retain the stock dash, the steering column will be located a couple inches to the right of center with regard to the seat. The brake and gas pedal were prepped for installation, including modifying the brake pedal to fit.
The stock gas tank was fitted with a rear mount gas filler, and the stock gas filler was plugged. The stock antilock brake module was cleaned and reinstalled. The body was placed on the frame permanently.
The rear quarter panels were trimmed to fit and installed. A tubular steel radiator support was made and installed. It will be fitted for the electric fan and ac condensor eventually. The wiring was installed in the dash support, and the bulkhead connector was passed through the firewall. The heater box was fitted and installed. The a/c brackets and hoses were test fit.
The front bumper needed to be moved down to properly fit the hood. We had enough space on top of the radiator support to drop the bumper 3 inches. We also finally got the truck running. A couple missing ground wires were found and vvvrrroomm. Starts and runs like a new truck. Now we need to work on brakes, (and windhield too)
Here are some pics before we moved the front bumper down. Its coming along nicely.

 

 
 
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